Spring 2022 Course Syllabus
Course: PTAC-2446- Section: 01
Process Troubleshooting 		LSCPA Logo Image
Instructor Information
Instructor James Powell
E-mailpowellj@lamarpa.edu
Phone(409) 984-6344
Office
Location:Umphrey Industrial Technology Center - Room: 201 D
Hours:MW-7:00am-7:50 am/M-1:05pm-2:05pm/W-11:00am-1:20pm TR-7:00am-7:50am/R-9:30am-10:30am/1:00pm-1:20pm F-12:30am-2:30pm
COVID 19 Information The Lamar State College Port Arthur (LSCPA) Student Code of Conduct COVID 19 Policy requires students who have been exposed to COVID 19 or diagnosed with COVID 19 to report their condition on the COVID 19 Notification Form (available via a link on the Student Code of Conduct COVID19 webpage). This information will be provided to the Dean of Student Services. In addition, this policy requires all students to wear face coverings in compliance with the criteria included in the policy. For more information please refer to the COVID 19 link on the LSCPA website.
Course Information
Description Instruction in the different types of troubleshooting techniques, procedures, and methods used to solve process problems.
Prerequisites PTAC-2420 / PTAC-1432
Learning Outcomes CSLOs:
1. List methods and models associated with process troubleshooting. (PSLO 1); measured by embedded test questions, demonstration using computer simulation programs.

2. Identify different types of troubleshooting techniques used to troubleshoot equipment specific to various types of process operations. (PSLO 1); measured by embedded test questions, demonstration on actual process equipment and using computer simulation programs.

3. Demonstrate ability to employ applicable troubleshooting methods to solve process problems. (PSLO 3); measured by embedded test questions, demonstration on actual process equipment and using computer simulation programs.

4. Interpret data collection and analysis, their cause and effect relationships, and use reasoning to diagnose process problems. (PSLO 5); measured by embedded test questions, class discussion, and demonstration on actual process equipment and using computer simulation programs.

5. Follow safety procedures employed during troubleshooting process problems. (PSLO 6); measured by embedded test questions, class discussion and demonstration on actual process equipment and using computer simulation programs.
Core Objectives * Communication skills: Students will demonstrate effective written, oral and visual communication.
* Critical Thinking Skills: Students will engage in creative and/or innovative thinking, and/or inquiry, analysis, evaluation, synthesis of information, organizing concepts and constructing solutions.
* Empirical and Quantitative Skills: Students will demonstrate applications of scientific and mathematical concepts.
* Teamwork: Students will demonstrate the ability to work effectively with others to support a shared purpose or goal and consider different points of view.
Program Student Learning Outcomes PSLOs:
1. Use technology to access operator-specific documentation and training.
2. Use and identify specific equipment and operating parameters to meet industry standards.
3. Describe the principles of quality control.
4. Diagram the process control elements in a control loop.
5. Identify basic processes, equipment, and systems to meet industry standards.
6. Implement standard safety procedures as required in industry.
Textbooks Textbook Purchasing Statement: A student attending Lamar State College Port Arthur is not under any obligation to purchase a textbook from the college-affiliated bookstore. The same textbook may also be available from an independent retailer, including an online retailer.

Process Technology Troubleshooting by Charles Thomas , Publisher-Delmar Cengage ISBN-10: 1-4283-1100-9 / ISBN-13: 978-1-4283-1100-8
Lecture Topics
Outline		 TENTATIVE SCHEDULE
SPRING 2022
PTAC    2446 Process Technology Troubleshooting

Week of:        NOTE: Lecture Topics

January 17        MLK Holiday
            Introduction to Class/Syllabi Review
Review of control loops.

January 24         Chapter 1-Introduction to Process Instrumentation and Troubleshooting
            Chapter 2-Process Symbols and Diagrams            

January 31        Continue Chapter 2-Process Symbols and Diagrams    
            Chapter 3-Understanding Process Equipment

February 7        Chapter 4-Introduction to Control Loops        
            

February 14        Chapter 4-Introduction to Control Loops Continued Discussion

February 21        Chapter 5- Statistics, Quality Tools, and Troubleshooting Techniques
            Chapter 6-Control Charts


            Last Day to drop without academic penalty (February 28)


February 28        Chapter 7- Introduction to Process Troubleshooting
            Chapter 8- Pump Model Discussion of Failure Scenarios                
        
March 7        Continue Chapter 8-Pump Model scenario discussions
            
            

March 14        Spring Break
            Spring Break


March 21        Chapter 9- Compressor Model
            Chapter 10-Heat Exchanger Model

        
March 28        Chapter 11-Cooling Tower Model
    Chapter 12-Boiler Model

April 4        Chapter 13-Furnace Model
            P&ID Troubleshooting Scenarios
                        

April 15 Last Day to Drop or Withdraw for the semester with academic penalty    

April 11        Chapter 14-Reactor Model                
            Chapter 15-Separation Model                

April 18        Chapter 16-Multivariable Plant
            Chapter 17-Multivariable Plant

April 25        Process models troubleshooting scenarios.

May 2        Discuss Troubleshooting scenarios.
                                                        
May 9        Final Exam Due May 10th at 11:30pm        



Chemical/Refining Process Technician Skill Standards
Endorsed by NAPTA
Recognized by Texas Workforce Investment Council (TWIC)
Key Activities and Statement
Course: PTAC 2446

K8.1    Diagnose Malfunction or Abnormality
K8.2    Remedy Equipment/Process Malfunction
Major Assignments
Schedule
TENTATIVE ASSIGNMENT SCHEDULE
SPRING 2022
PTAC    2446 Process Technology Troubleshooting

Chapter review questions are due at end of class day. Please submit assignments on blackboard. All tests will be taken on blackboard.
Week of:
January 17        MLK Holiday
            Introduction to Class/Syllabi Review


January 24         Chapter 1-Complete Key Terms and Questions
            Chapter 2-Complete Key Terms            

January 31        Continue Chapter 2-Complete Questions    
            Chapter 3- Complete Key Terms and Questions
Review Exam 1

February 7        Chapter 4- Complete Key Terms
            Chapter 4- Complete Questions
            Start work on Study Guide for Test 1

February 14        Completed Study Guide due Review Test 1
Test 1 (Chapters 1,2,3,&4)

February 21        Chapter 5- Complete Key Terms and Questions
            Chapter 6- Complete Key Terms and Questions

            Last Day to drop without academic penalty February 28


February 28        Chapter 7- Complete Key Terms and Questions
            Chapter 8-Key Terms & Questions
Start Study Guide Review Exam 2                            
        
March 7        Complete Study Guide Review Test 2
            Test 2 (Chapters 5,6,7,&8)            

March 14        Spring Break
            Spring Break

March 21        Chapter 9- Complete Key Terms and Questions
            Chapter 10- Complete Key Terms and Questions
        
March 28        Chapter 11- Complete Key Terms and Questions
    Chapter 12- Complete Key Terms and Questions
Review Test 3

April 4        Chapter 13- Complete Key Terms and Questions
Complete Study Guide Review Exam 3
            Test 3-(Chapters 9, 10,11,12& 13)


Week of:    
April 15 Last Day to Drop or Withdraw for the semester with academic penalty    

April 11    Chapter 14- Complete Key Terms and Questions                
        Chapter 15- Complete Key Terms and Questions                

April 18    Chapter 16-Complete Key Terms
        Chapter 17-Complete Questions

April 25    Study Guide Test 4 Review
Test 4

May 2        Discuss Troubleshooting scenarios.
Study Guide Review for Final Exam
                                                        
May 9        Final Exam Due by 11:30pm May 10th         
Final Exam Date May 6, 2022 - 7:0 AM   Through  May 10, 2022 - 11:30 PM
Grading Scale  90 - 100=A    80 - 89=B    70 - 79=C     60 - 69=D    Below 59 = F
Determination of
Final Grade		 DETERMINATION OF FINAL GRADE: Chapter Tests-25%, Quizzes/homework/labs-25%, Final Exam-30%, Class Attendance 10% ,Lab-10 %.
1. You will have 4 Major Tests and a Final Exam in this class. All tests and the exam are taken on blackboard during a specified time frame. If you miss the test and it has to be reopened, there will be an automatic deduction of 20 points. There are "NO RETAKES". If you missed the test due to an EXCUSED absence a makeup test, with no penalty, will be allowed per the absence policy. Taking the Final Exam is required to complete the course. Lab attendance and participation is required.
2. Homework assignments are to be submitted on blackboard and must be completed by due date, 20 PTS will be deducted if not submitted by due date. Homework more than a week late will not receive a grade higher than 50.
3. Cell Phone use is not permitted in the classroom or lab except during breaks. If a student is caught on their cell phone in class, the student will be asked to leave class and counted an unexcused absence for the day.
4. Students that are disruptive in class will be asked to leave and counted an unexcused absence for the day.
5. All grades will be posted on Blackboard.
6. The PTAC program has a dress code, failure to wear proper shoes and clothing will result in being sent out of class and counted absent for the day.
Course Policies
Instructor Policies *Cell Phone use is not permitted in the classroom or lab except during breaks. If a student is caught on their cell phone in class, the student will be asked to leave class and counted an unexcused absence for the day.
*Students that are disruptive in class will be asked to leave and counted an unexcused absence for the day.
*The PTAC program has a dress code, failure to wear proper shoes and clothing will result in being sent out of class and counted absent for the day.


I will not discuss your grades over the phone or by email. I will not give your grade to another student. If you want to discuss your grades, you must come to my office, in person.


Chemical/Refining Process Technician Skill Standards
Endorsed by NAPTA
Recognized by Texas Workforce Investment Council (TWIC)
Key Activities and Statement
Course: PTAC 2446

K8.1    Diagnose Malfunction or Abnormality
K8.2    Remedy Equipment/Process Malfunction
Attendance Policy ATTENDANCE POLICY: Research has shown a cause and effect relationship between attendance and college success. Missing a day of lecture can possible cause you to drop a letter grade on tests.
1. Tardiness: Tardiness (more than 5mins), for lectures or labs.
2. Absences: Including labs, NOTE: Excused absences (verifiable) are only allowed for, an illness that requires a hospital stay, mandatory quarantine for COVID 19 exposure, or a death in your immediate family, excluding aunts, uncles, cousins, nieces and nephews. 5 absences=drop 1 letter grade, 7 absences=drop 2 letter grades, 9-absences=drop 3 letter grades, 11 absences=F
Academic Honesty Academic honesty is expected from all students, and dishonesty in any form will not be tolerated. Please consult the LSC-PA policies (Section IX, subsection A, in the Faculty Handbook) for consequences of academic dishonesty.
Facility Policies
  1. No food or tobacco products are allowed in the classroom.

  2. Only students enrolled in the course are allowed in the classroom, except by special instructor permission.

  3. Use of electronic devices is prohibited.
Important Information
ADA Considerations The Americans with Disabilities Act (ADA) is a federal anti-discrimination statute that provides comprehensive civil rights for persons with disabilities. Among other things, this legislation requires that all students with disabilities be guaranteed a learning environment that provides for reasonable accommodation of their disabilities. If you believe you have a disability requiring an accommodation, please contact the the Office for Disability Services Coordinator, Room 231, in the Madison Monroe Building. The phone number is (409) 984-6241.
MyLSCPA Be sure to check your campus E-mail and Course Homepage using MyLSCPA campus web portal (My.LamarPA.edu). When you've logged in, click the email icon in the upper right-hand corner to check email, or click on the "My Courses" tab to get to your Course Homepage. Click the link to your course and review the information presented. It is important that you check your email and Course Homepage regularly. You can also access your grades, transcripts, and determine who your academic advisor is by using MyLSCPA.
Other *Cell Phone use is not permitted in the classroom or lab except during breaks. If a student is caught on their cell phone in class, the student will be asked to leave class and counted absent for the day.

*Students that are disruptive in class will be asked to leave and counted absent from the class.

All grades will be posted on Blackboard.

The PTAC program has a dress code, failure to wear proper shoes and clothing will result in being sent out of class and counted absent for the day.
HB 2504 This syllabus is part of LSC-PA's efforts to comply with Texas House Bill 2504.
Department
Business and Industrial Technology
Chair:Sheila Guillot
E-mail:guillsr@lamarpa.edu
Phone:(409) 984-6381

If you have a grievance, complaint, or concern about this course that has not been resolved through discussion with the Instructor, please consult the Department Chair.